UltraSprayer® -Pro+

UltraSprayer®-Pro+: Professional Ultrasonic Spray Coating System Overview

UltraSprayer®-Pro+ is the pinnacle of lab-scale ultrasonic spray coating systems, designed for top-tier performance and versatility. This advanced system enables effective coating on a wide variety of surfaces, making it ideal for industries like solar cells, fuel cells, optoelectronic devices, semiconductor thin film coating, flexible electronics, textiles, medical, and defense.

Key Features and Benefits

UltraSprayer®-Pro+ is equipped with cutting-edge components tailored to meet the needs of modern research and development activities:

  • Ultrasonic Atomizer: Ensures consistent and precise coating quality.
  • Heater Plate: Capable of reaching high temperatures, suitable for advanced applications.
  • Large XYZ Mobility: Facilitates extensive coverage with exceptional accuracy.
  • 3-Channel Syringe Pump: Expandable up to 6 channels upon request, offering flexible liquid delivery options.

These features allow seamless management of thin film coating processes, giving users enhanced flexibility and precision through an intuitive touchscreen interface.

Modular Coating Solutions

UltraSprayer®-Pro+ supports a variety of modular coating options to meet diverse application needs:

  • Wire Coating
  • Stent Coating
  • Catheter Coating
  • In-Tube Coating
  • Other IDASONIC® Solutions

This adaptability ensures reliable results across various laboratory environments and industry-specific applications.

Why Choose UltraSprayer®-Pro+?

UltraSprayer®-Pro+ is designed for innovators and researchers who strive for excellence. Its advanced features and modular options make it the perfect tool for achieving consistent, high-quality results.

Contact us today to explore how UltraSprayer®-Pro+ can transform your projects and discover our specialized nanocoating solutions tailored for your needs!

Learn more about ultrasonic spray coating systems here.

Technical Specifications

CONTROL UNIT

Embedded control unit

Touchscreen with user-friendly interface

3x IdaConnect® Interface

NOZZLE MOTION

XY scanning area 400mmx400m

Z-height, 50-200 mm

Nozzle travel speed up to 1500 mm/s

Nozzle travel acceleration 500 mm/s²

Laser support for easy positioning

IP54 Environmental protection Aluminum mechanism for rust protection

ULTRASONIC SPRAY NOZZLE

IdaMist® Ultrasonic Atomizer

Operating frequency 100 kHz (options are available.)

Output power 8 W

Average droplet size ~20 µm

HEATING PLATE

Operating temperature: max 500°C

Up to 400mmx400mm surface area

Precise temperature control with K-type thermocouple

Adjustable temperature rise rate

VACUUM PLATE (OPTIONAL)

400 mm x 400 mm

For fixing thin and flexible substrates

LIQUID DELIVERY

IdaFlow® Syringe Pump

Three-channel syringe pump for high-volume solutions (up to 6 on request), suitable for syringes up to 60 ml of different types and volumes

PCB controlled adjustable flow rate from 0.5 – 20 ml/min

LIQUID DELIVERY

(OPTIONAL)

IdaFlow® MicroSyringe Pump

Z-axis integrated microsyringe pump for low volume solutions with minimal solution loss

Single microsyringe pump suitable for syringes of different types and volumes (<10ml)

PCB controlled adjustable flow rate between 5µl/min – 5ml/min

External Syringe Pumps can be connected by using IdaConnect® , syringe pumps of various volumes can be connected, and the External Syringe Pumps can be directly controlled via the embedded HMI screen.

CHAMBER SPESIFICATIONS

LED lighting

Humidity & Temperature sensor to read the relative humidity& temperature in the chamber

Modular power output compatible with a single 220V heating table with PID support.

1x power output and RJ45 connector compatible with modular coating options, such as rod coating, stent coating, and other modular IDASONIC® coating solutions.

GENERAL DIMENSION

Outer dimension: 950 mmx1000 mmx850mm

CERTIFICATIONCE, ISO 9001:2015

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