6 October 2025/
By using high-frequency vibrations, ultrasonic spraying produces a fine mist of uniform droplets, enabling precise coatings at the nano- and...
IdaMist® Ultrasonic Atomizer and Generator set is an advanced technology that enables the separation of liquids into fine droplets by high frequency ultrasonic vibrations. This system is ideal to produce micron-sized particles and is used in a wide range of industries. Thanks to its superior atomization capability, homogeneous and consistent sprays can be achieved, which is a great advantage, especially in precision applications.
Sold as a stand-alone set, it helps users optimize their processes by delivering reliable results in high-precision processes.
Technical Specifications:
MODEL | IdaMist-V040 | IdaMist-V060 | IdaMist-V100 | IdaMist-V120 |
ATOMIZER FREQUENCY | 40 kHz | 60 kHz | 100 kHz | 120 kHz |
FLOW RATE | 0.2–20 l/h | 0.2–20 l/h | 0.2–20 l/h | 0.2–20 l/h |
MEAN DROP SIZE (WATER) | Ø 60 µm | Ø 45 µm | Ø 25 µm | Ø 20 µm |
POWER OUTPUT | 8 W | |||
NOZZLE DESIGN | Vortex shaper | |||
OPERATING VOLTAGE | Energy requirement compatible with 220V AC | |||
An ultrasonic atomizer is a device that atomizes liquids by breaking them into tiny droplets with high frequency ultrasonic vibrations. This process is physically highly efficient, and particle size can be reduced to micron levels. Here is how it works step by step:
1. Generation of Ultrasonic Vibrations:
At the heart of the atomizer is a piezoelectric crystal. This crystal starts to vibrate rapidly when electrical energy is applied to it. The frequency of the vibrations can be between 40 kHz and 120 kHz, depending on the properties and design of the piezoelectric material used.
2. Transmission of Vibrations into Liquid:
The vibrations of the piezoelectric crystal are transferred to the metal plate or head of the atomizer. This head is in contact with the liquid and the vibrations begin to ripple the liquid, breaking it into small droplets. At this stage, the ultrasonic energy passes into the liquid, creating waves on a very small scale.
3. Atomization (Droplet Formation):
The vibrations create very high frequency waves on the surface of the liquid, overcoming the surface tension of the liquid. In this process, the liquid disintegrates into droplets. The ultrasonic atomizer produces these droplets as micron-sized particles. The size of the droplets depends on the frequency of the atomizer and the physical properties of the liquid:
High frequency → Smaller droplets
Low frequency → Larger droplets
4. Dispersion of Droplets:
The formed fine droplets are sprayed onto the desired surface with the help of an air flow or pressurized gas. At this stage, a homogeneous distribution of the droplets is achieved, which is particularly advantageous in thin film coating, medical spray applications and nano-material production.
• Thin Film Coating:
In combination with ultrasonic spray coating systems, it provides homogeneous and high-quality coatings in thin film coating technologies. Widely used in advanced materials applications such as solar cells, fuel cells, perovskite and organic solar panels.
• Flexible Surface Coatings (Textile, Non-woven Fabric, Filter, Membrane):
Provides homogeneous coatings on flexible substrates such as textiles, non-woven fabrics, filters and membranes, offering critical advantages, especially in filtration, textile and medical applications.
• Chemical Synthesis and Materials Science:
The atomizer is used in nanoparticle production, catalyst preparation, and chemical vapor deposition (CVD) processes to deliver highly efficient results.
• Pharmaceutical and Biotechnology:
Reliable and precise solutions for the atomization and dispensing of drug carriers, nano emulsions, and biotechnological products.
• Food Industry:
Microencapsulation of foods, flavor dispensing and spray drying processes achieve optimum results thanks to the atomizer’s excellent control capability.
• Coating and Inkjet:
In high precision inkjet, coating and surface treatment processes, the atomizer provides homogeneous dispersion with fine particle sizes.
• High Atomization Quality:
The capacity to produce very small particles and homogeneous sprays makes it an excellent choice, especially for thin film coatings and precision applications.
• Wide Range of Applications:
From advanced materials technologies to biotechnology, it offers a wide range of uses.
• Easy Integration:
Fast integration into existing systems offers the chance to optimize your production processes without interruption.
• Low Energy Consumption:
The generator set provides energy efficiency, ensuring long-term use at low cost.
• Long Life and Durability:
Manufactured with stainless steel and high-quality components, it provides long-lasting use.
"Since its installation in our lab in Metallurgical and Materials Engineering Department, the UltraSprayer-Starter system has not only facilitated our ongoing research on solar cells and photocatalyst thin films, but also significantly expanded our research capabilities by enabling the coating of metallic materials. Its ease of use in non-vacuum environments, advanced electronic infrastructure, and suitability for large-area deposition have made it an integral part of both undergraduate and academic research activities. The system has found widespread use among our students and academic staff alike, supporting a diverse range of experimental studies."
“In our research group, we have been actively using IDASONIC’s triple syringe pump in our spray coating system, and we are very satisfied with the results. For our work on semiconductor thin films—particularly oxide- and sulfide-based compounds for optoelectronic circuit elements—the pump’s precise and stable flow control provides a significant advantage. Even at very low flow rates, it ensures consistent and reproducible performance. This reliability has improved both the accuracy of our experiments and the overall quality of the thin films we produce. IDASONIC’s syringe pump has become an essential tool for our research activities.”
“In our research group at Çanakkale Onsekiz Mart University, we are using IDASONIC’s NanoWeaver® Pro electrospinning system for our studies on advanced wound dressings, particularly targeting diabetic wound healing applications. The system’s high precision, stability, and versatility in nanofiber production allow us to design and fabricate functional wound dressings with controlled morphology and tailored properties. This capability significantly enhances the quality and reproducibility of our experimental results. IDASONIC’s NanoWeaver® Pro has become a key technology enabling us to advance our research on innovative solutions for diabetic wound treatment.”
“At the Department of Metallurgical and Materials Engineering, we are using IDASONIC’s UltraSprayer® Pro ultrasonic spray coating system for our research on transparent conductive oxide (TCO) thin films, particularly aluminum-doped zinc oxide (AZO). The system provides excellent control over film thickness, uniformity, and reproducibility, which are critical parameters in our work. With UltraSprayer® Pro, we have been able to produce high-quality AZO coatings with improved optical and electrical properties, directly supporting our research on next-generation functional materials. The device has proven to be a reliable and indispensable part of our laboratory.”
With the introduction of the Electrospinning System into our laboratory, we immediately noticed a positive shift in our research workflow. Its compact structure and intuitive controls allowed our graduate students to start experiments quickly without the need for extensive training. The device enabled us to fabricate uniform and reproducible nanofiber structures, which had been difficult to achieve with traditional methods. For research groups engaged in nanomaterials, biomedical applications, or advanced composites, this system stands out as a practical educational platform and an innovative tool that enhances both teaching and research. In addition, the responsive technical support and service provided gave us extra confidence, ensuring that we could focus on our experiments without interruptions.
“At COBILTUM, we have been using the NanoWeaver® Pro system in our studies on smart windows, wound dressings, drug delivery systems, and various nanofiber-based coatings. The system offers reliable performance and flexibility, which helps us to work on both materials science and biomedical applications. Its capability to produce uniform nanofibers with controlled properties has made it a practical tool for our research group, supporting different projects in a consistent way.”
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Its high-quality atomization produces exceptionally fine and uniform droplets—perfect for achieving homogeneous thin-film coatings in precision-focused industries.
The device is versatile and suitable for a broad spectrum of applications, including advanced materials technologies and biotechnology—whenever precise, high-quality atomization is required.
It offers seamless and rapid integration into current systems, allowing workflows to be optimized without causing operational interruptions.
Manufactured using robust components like stainless steel and incorporating energy-efficient generator technology, IdaMist® ensures low operating costs, durable performance, and long-term reliability.
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